High Bloom Gelatin for Hard Capsules

Precision, Purity, and Optimal Machinability

The Essential Excipient for Two-Piece Capsules

Gelatin for Hard Capsules is the globally trusted primary excipient for producing two-piece pharmaceutical and nutraceutical shells. These capsules require a material that provides superior structural rigidity, rapid dissolution, and exceptional film-forming properties to withstand high-speed automated filling processes. Our hard capsule gelatin is engineered with a focus on maximizing Bloom strength and ensuring precise viscosity control, guaranteeing the production of firm, defect-free capsule shells.

Key Technical Specification of Gelatin for Hard Capsules

ITEMS SPECIFICATIONS (TEST METHOD) Remark
Appearance Yellowish to white free-flowing granular powder Pass

Jelly Strength (Bloom)

220 – 280 Bloom (6.67%)

High strength for optimal shell firmness

Viscosity (6.67% sol.) 3.5 – 5.5 mPa.s Controlled flow for uniform dipping and coating
pH (at 55℃) 4.0 – 6.5 Consistent profile
Loss on Drying ≤ 15% Standard moisture content
Sulphur Dioxide ≤50ppm Low content to minimize cross-linking risk
Heavy Metals (as Pb) ≤ 10 ppm Meets stringent pharmaceutical limits
E. Coli / Salmonella Absent Sterile

Specialized Characteristics for Hard Capsule Production

The key to a high-quality hard capsule lies in the gelatin's ability to form a strong, dimensionally stable film during the dipping and drying phase. Our gelatin is characterized by three critical features:

Confectionery Applications

Ultra-High Bloom Strength (220-280g)
1.This is the measure of gel firmness. High Bloom ensures the capsule shells are robust, rigid, and resistant to deformation or breaking during mechanical handling and high-speed filling, providing maximum integrity for the final dosage form.
Controlled Viscosity:
2.Precise viscosity dictates the thickness and uniformity of the gelatin film deposited on the dipping pins. Maintaining a tight viscosity range is crucial for achieving consistent shell thickness and weight, which directly impacts the drug's release profile and dosage accuracy.
Low Residual Moisture:
3.Although the final capsule shell has a controlled moisture content (13–16%), the raw gelatin powder is purified to ensure low moisture and minimal sulfur dioxide content. This purity is vital to prevent adverse interactions with moisture-sensitive APIs and minimize the risk of gelatin cross-linking over time, which can impair dissolution.

Why Gelatin is the Ideal Hard Capsule Material

BEYOND Biopharma: Confidence in Hard Capsule Supply

BEYOND Biopharma provides the assurance that comes from partnering with a specialized, experienced, and highly qualified gelatin producer. Our operational discipline is built around the zero-defect standard required by the pharmaceutical industry.

Advanced Technical Control in Manufacturing

Decades of Experience:
With over two decades in the gelatin industry, our manufacturing staff possesses profound expertise in controlling the precise variables (temperature, air flow, humidity) during the critical dipping and drying stages of capsule manufacturing. We understand how different gelatin characteristics perform on high-speed encapsulators.
Batch-to-Batch Consistency:

Our advanced hydrolysis and purification lines are governed by rigorous SOPs to ensure every single batch of gelatin exhibits the identical Bloom, Viscosity, and purity profile, eliminating the major variable that can disrupt high-throughput capsule production.

Full Regulatory and Technical Documentation

Full Traceability:
We implement a fully documented traceability system from the procurement of BSE-free raw materials (bovine bones or hides) through every stage of extraction, purification, and finished product release, ensuring total transparency and risk mitigation.
Detailed Technical Dossier:

We provide more than just a certificate. Our comprehensive documentation includes the Product Certificate of Analysis (COA), detailed Methods of Analysis, reports on Testing Method Validation, and data from Stability Studies to support shelf-life claims.

Elemental Impurity Control: 

We furnish specific documentation confirming adherence to international pharmacopeial standards for controlling heavy metals and other Elemental Impurities.

BEYOND BIOPHARMA CO., LTD

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